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Precise and Reliable Motion Control Automation Solutions
More than 15-years industrial Motion Control Experiences
ZPLF120-L1 1-stage RATIO 3 to 10 Right-angle Spur Gear Planetary
Gearbox For CNCs And Various Industrial Automation Applications
1. Products Overview
Kaifull PRMCA planetary gear reducers applications reference.
Machinery manufacturing: Planetary reducer can be used to drive various rotor components on
the machine tools, such as lathes, milling machines, grinding
machines, etc.
Packaging machinery: Planetary reducer can be used to drive various packaging equipment
such as sealing machines, filling machines, labeling machines, and
marking machines to achieve efficient and accurate packaging
movements.
Textile machinery: Planetary reducer can be used for transmission of textile production
equipment such as weaving machines, rolling machines, printing and
dyeing machines to improve production efficiency and product
quality.
Printing machinery: Planetary reducer can be used for transmission of printing
equipment such as plastic printers, flat printing machines, soft
printers, etc., to achieve precise and fast printing processes.
The field of aerospace: Planetary reducer can be used as high precision, high performance,
high reliability forces, which are widely used in aircraft,
missiles, satellites, aerospace fields.
Automotive industry: Planetary reducer can be used in the transmission of gearboxes,
engines, hub reducers, power transmission, clutch and other
components of the automotive industry to improve the power and fuel
economy of automobiles.
The field of petrochemical industry: Planetary reducer can be applied to petroleum, chemical industry
and other fields. In the process of natural gas, chemical
production, it is used as a driver equipment.
Medical equipment: Planetary reducer can be used for transmission of medical
equipment such as X -ray machines, CT machines, and nuclear
magnetic resonance to ensure the stability and accuracy of medical
equipment.
Metallurgical machinery: Planetary reducer can be used for the transmission of
metallurgical production equipment such as rolling machines and
casting machines to improve production efficiency and product
quality.
Various industrial robots: Planetary reducer can be used for the transmission and execution
agencies of various industrial robots to improve the accuracy and
execution efficiency of robots.
Kaifull Planetary Reducers Features and advantages
The reduction ratios very rich
Planetary gear reducer’s function is to decelerate and increase
torque. The speed ratio can reach up to 30,000:1, and the
transmission rate ratio of single -stage harmonic gears can also
reach 1,000.
High loading capacity
When the planetary decelerator rotates, the number of the gears
meshed is more, and the soft wheels use high strength materials, so
they have a high loading capacity.
High accuracy
Because the planetary reducer are rotated, the number of meshing
gears are more, and the error generates will be compensated by each
other, so it is a more accurate transmission. Also Kaifull use
extra high precision CNC machines to process gears, which also
enables high precision.
High transmission efficiency
The soft wheel teeth of the planetary reducer, during the rotation
process, it moves at a constant speed, so his movement is more
stable. Even at a high input speed, the relatively sliding speed of
this round is still very low, which is still very low. Essence Such
a balanced movement can effectively reduce the wear of the wheel
tooth and improve the driving efficiency. During the transmission,
although both sides of the gear participated in the work, there was
no impact, so the transmission movement of the planetary reducer is
very smooth.
Naming Rules
2. Main Technical Specifications
If you need the any customization, kindly contact us anytime by
sales@zionkaifull.com, or whatsapp +8618682160096.
| Matched Motors | Servo motor 750W, 1000W, 1.5KW , Stepper Nema 42 & 52, frame size 110mm & 130mm |
| Reduction Ratios | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
| Backlash (arcmin) | <8 arcmin |
| Rated Input Speed (rpm) | 2000 |
| Max. Input Speed (rpm) | 3500 |
| Rated Outout Torque (N.m) | 148 | 222 | 235 | 158 | 93 |
| Max. Output Torque (N.m) | 296 | 444 | 470 | 316 | 186 |
| Rotor Inertia (Kgcm2) | 1.65 | 1.22 | 1.15 | 1.13 | 1.11 |
| Max. Radical Force (N.m) | 2230 |
| Max. Axial Force (N.m) | 1550 |
| Average Lifetime (hours) | >20000 |
| Noise Level (dB) | 65 |
| IP Grade | IP65 |
| Lubrication | Long-term Grease |
| Efficiency | 97% |
| Weight (Kg) | 14.1 |
| Shaft Adaptor | Available |
Technical specifications of more models of ZPLFZPLF Series,
| | ZPLF060 | ZPLF090 | ZPLF120 | | |
| Item | Unit | ZPLE060 | ZPLE090 | ZPLE120 | Ratio | Stage |
| Rated output torque | N.m | 16.5 | 60 | 148 | 3 | 1 |
| 27 | 86 | 222 | 4 |
| 27 | 94.5 | 235 | 5 |
| 19.5 | 64 | 158 | 7 |
| 8.5 | 39.5 | 93 | 10 |
| | 96 | 250 | 12 | 2 |
| | 96 | 250 | 15 |
| 30 | 96 | 250 | 16 |
| 30 | 96 | 250 | 20 |
| 33 | 105.5 | 264 | 25 |
| 30 | 96 | 250 | 28 |
| 33 | 105.5 | 364 | 35 |
| 30 | 71.5 | 250 | 40 |
| 33 | 120 | 364 | 50 |
| 21.5 | 120 | 177 | 70 |
| 37.5 | 120 | 310 | 64 | 3 |
| 37.5 | 132.5 | 310 | 80 |
| 37.5 | 120 | 310 | 100 |
| 41 | 132.5 | 329 | 125 |
| 37.5 | 120 | 310 | 140 |
| 41 | 132.5 | 329 | 175 |
| 37.5 | 120 | 310 | 200 |
| 41 | 132.5 | 329 | 250 |
| 37.5 | 120 | 310 | 280 |
| 41 | 132.5 | 329 | 350 |
| Emergency stop torque | N.m | 2 Times of the rated |
| Nominal Imput speed | rpm | 3000 | 3000 | 2000 | | |
| Max. input speed | rpm | 6000 | 6000 | 3500 | | |
| Max. radial force | N | 170 | 1020 | 2230 | | |
| Max. axial force | N | 120 | 850 | 1550 | | |
| Efficiency | % | Single 97%, Double 95% | |
| Average lifetime | hour | 20000 | |
| Weight | kg | 2.2 | 4.7 | 11.5 | | 1 |
| 2.5 | 5.3 | 13.5 | | 2 |
| 2.8 | 5.9 | 15.7 | | 3 |
3. Mechanical Drawings (in mm) & Wirings
If you need the mechanical drawings of a model or want any
customization, kindly contact us anytime by sales@zionkaifull.com,
or whatsapp +8618682160096.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.
More Types of Spur Gear Planetary Gearboxes Available
4. High Standard Quality Management System
5. Warrenty and Services
- Warranty period is from 18months to 2 years depending on products.
- 24*7 customer technical support by email, WhatsApp, TeamViewer,
voice or video call etc.
- Remote or onsite technical training services etc.
- More services as per customer need.
6. Background Knowledge
Planetary Reducer is a widely used industrial product that can
reduce the speed of the motor and increase the output torque.
Planet reducer is usually closely combined with an inner tooth ring
on the teeth box housing. The center of the teeth box has a solar
gear driven by an external power, and the three planetary wheels
are coincided with the solar wheel. When the planetary decelerator
is an external input power driving the solar teeth, it can drive
the planetary gear rotation, the output power of the force axis,
and reduce the output speed.
In addition to the basic principles of the planetary wheel system,
the performance of the planetary deceleration is also affected by
many other factors. For example, the selection of materials, the
application of thermal treatment process, the processing accuracy
of the gear, the design of the assembly, and the design of the
lubrication system will affect the performance of the reducer.
Therefore, in order to obtain high efficiency, high stability, and
long lifetime, strict quality control needs to be implemented in
product design, manufacturing and testing etc.
